2018年6月5日星期二

What Is Copper Indium Gallium Diselenide (CIGS) ?

Copper indium gallium diselenide  (CIGS) technology is regarded by some as the most promising thin-film PV contender to the c-Si due to its high conversion efficiencies, potential cost effectiveness and incrementally improving manufacturability.

GIGS picture
In order to stay successful and remain profitable, CIGS manufacturers must further increase the ratio of conversion efficiency to manufacturing cost of their modules. The former relies primarily on new technological advances, such as the advanced engineering solutions for the absorber layer, interface adjustment and use of better and purer materials. The latter is intimately related to the improved production throughput and yield, better material utilization and improved logistics.

In a typical CIGS device, fabrication starts with the deposition of a sputtered molybdenum (Mo) electrode on a substrate, such as soda-lime glass. The use of Mo as the back electrode has remained unchanged since the inception of the CIGS technology. In fact, molybdenum is one of the few metals that remain relatively inert during the CIGS high-temperature (>500 °C) selenization process.

Despite the fact that CIGS manufacturing recipes vary significantly between individual module producers, the number of “knobs” available in tuning sputter-deposited Mo electrodes is always quite limited. Recipe differences include sputtering pressure and power, the levels of intentionally added impurities, compositional grading profile, and the number and position of sputtering targets in the coater, etc. All of these variables are crucial in achieving high conductivity, proper electrical matching to the CIGS, good adhesion and long-term stability.

The Mo electrode should be about 400-800 nm thick to achieve 0.2 – 0.5 Ohm/sq sheet resistance. Depending on the CIGS fabrication method, the back electrode represents 7-20% of the manufacturing cost of the complete module. There are a number of strong economical and technological reasons for CIGS companies to outsource the back Mo electrode from a large-scale glass manufacturer.

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2018年6月3日星期日

Applications of MoW (Molybdenum-Tungsten)

MoW (Molybdenum-Tungsten)

The alloying of molybdenum with tungsten leads to better corrosion resistance against molten zinc. We produce standardized MoW alloys with 30 weight% of tungsten (MOLY B60) and 50 weight% W.mocu

MoW Advantages compared to pure Mo:

higher recrystallization temperature (approx. 100 'C)
better corrosion resistance against molten zinc .
higher strength.

molybdenum tungsten rod picture

MoW Advantages compared to pure W:

better formability
lower density

MoW Typical areas of applications:

components for zinc processing, e.g. pump components, nozzles, thermocouple sheaths .
stirrers for the glass industry .
Sputter targets for coating technology.

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Molybdenum Alloy

Molybdenum Alloy (Titanium-Zirconium-Molybdenum)

TZM is a solid-solution hardened and particle-strengthened molybdenum based alloy. The development of a Mo-Ti solid solution and the fine dispersed Ti-carbides are responsible for the excellent strength properties at temperatures up to 1400'C. The average nominal chemical composition in weight%: 0.5 Ti, 0.08 Zr, 0.02 C, remainder Mo.

Molybdenum Alloy Advantages compared to pure Mo:

TZM material has better creep resistance and higher recrystallization temperature .
TZM has better high-temperature strength and better welding properties.

molybdenum alloy tube picture

Molybdenum Alloy Typical areas of application:

TZM can be used to make components for HIP, sintering and heat treatment furnaces, and boats for annealing and sintering processes (temperatures up to 1400 'C)
TZM can be used for rotating anodes for medical diagnostics and forming tools such as hot runner nozzles for plastic injection moulding .
TZM can be used to make moulds for light-alloy casting and billets for the isothermal forging.

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2018年5月31日星期四

Molybdenum and Alloy Steel

Molybdenum is used efficiently and economically in alloy steel & iron to
-improve hardenability
-reduce temper embrittlement
-resist hydrogen attack & sulphide stress cracking
-increase elevated temperature strength
-improve weldability, especially in high strength low alloy steels (HSLA)

molybdenum sheet picture

In the present section the focus is on grades and properties of Mo containing alloy steel and iron. End uses cover the whole world of engineered products for :
-Automotive, shipbuilding
-aircraft and aerospace
-Drilling, mining, processing
-Energy generation, including boilers, steam turbines and electricity generators
-Vessels, tanks, heat exchangers
-Chemical & Petrochemical processing
-Offshore; Oil Country Tubular Goods (OCTG)

In most cases molybdenum is needed to meet the high end of the application properties, which is accomplished with comparatively small molybdenum additions. In fact, with the exception of High Speed Steel and Maraging Steel the Mo content often ranges between 0.2 and 0.5% and rarely exceeds 1%.

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2018年5月30日星期三

Molybdenum Disilicide Price - May 31, 2018

In Chinese molybdenum market, market offers have been remained weak recently due to unclear new round of tender for steel mill and weak ferro molybdenum market.

Molybdenum price shows stable, benefiting from tight supply in the molybdenum concentrate market but constrained by weak terminal demand. Affected by the environmental protection inspections and thin trading volumes, market participants mainly hold wait-and-see mentality and prices maintain stability in the downstream chemical and product market.

Shanxi Taigang calls for bids for 520 tonnes of ferro molybdenum in June, with price of RMB 108,500 per tonne, down RMB 300 per tonne from last round; Xiangtan Iron & Steel Group tenders 100 tonnes of ferro molybdenum in RMB 108,000 per tonne, down RMB 500 per tonne compared with last round.

Prices of molybdenum products on May 31, 2018

China molybdenum products price picture

Picture of molybdenum disilicide

molybdenum disilicide picture

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2018年5月29日星期二

Molybdenite Processing

In molybdenite processing, the molybdenite is first heated to a temperature of 700 °C (1,292 °F) and the sulfide is oxidized into molybdenum(VI) oxide by air:
2 MoS2 + 7 O2 → 2 MoO3 + 4 SO

The oxidized ore is then either heated to 1,100 °C (2,010 °F) to sublimate the oxide, or leached with ammonia, which reacts with the molybdenum(VI) oxide to form water-soluble molybdates:
MoO3 + 2 NH4OH → (NH4)2(MoO4) + H2O

molybdenite picture

Copper, an impurity in molybdenite, is less soluble in ammonia. To completely remove it from the solution, it is precipitated with hydrogen sulfide.

Pure molybdenum is produced by reduction of the oxide with hydrogen, while the molybdenum for steel production is reduced by the aluminothermic reaction with addition of iron to produce ferromolybdenum. A common form of ferromolybdenum contains 60% molybdenum.

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2018年5月28日星期一

Molybdenum Biochemistry

The most important role of the molybdenum in living organisms is as a metal heteroatom at the active site in certain enzymes. In nitrogen fixation in certain bacteria, the nitrogenase enzyme, which is involved in the terminal step of reducing molecular nitrogen, usually contains molybdenum in the active site (though replacement of Mo with iron or vanadium is also known). The structure of the catalytic center of the enzyme is similar to that in iron-sulfur proteins: it incorporates a Fe4S3 and multiple MoFe3S3 clusters.

In 2008, evidence was reported that a scarcity of molybdenum in the Earth's early oceans was a limiting factor for nearly two billion years in the further evolution of eukaryotic life (which includes all plants and animals) as eukaryotes cannot fix nitrogen, and must therefore acquire most of their oxidized nitrogen suitable for making organic nitrogen compounds, or the organics themselves (like proteins) from prokaryotic bacteria.

molybdenum product picture

The scarcity of molybdenum resulted from the relative lack of oxygen in the early ocean. Most molybdenum compounds have low solubility in water, but the molybdate ion MoO42− is soluble and forms when molybdenum-containing minerals are in contact with oxygen and water. Once oxygen made by early life appeared in seawater, it helped dissolve molybdenum into soluble molybdate from minerals on the sea bottom, making it available for the first time to nitrogen-fixing bacteria, and allowing them to provide more fixed usable nitrogen compounds for higher forms of life.

Although oxygen once promoted nitrogen fixation via making molybdenum available in water, it also directly poisons nitrogenase enzymes. Thus, in Earth's ancient history, after oxygen arrived in large quantities in Earth's air and water, organisms that continued to fix nitrogen in aerobic conditions were required to isolate and protect their nitrogen-fixing enzymes in heterocysts, or similar structures protecting them from too much oxygen. This structural isolation of nitrogen fixation reactions from oxygen in aerobic organisms continues to the present..Molybdenite

Though molybdenum forms compounds with various organic molecules, including carbohydrates and amino acids, it is transported throughout the human body as MoO42−.At least 50 molybdenum-containing enzymes were known by 2002, mostly in bacteria, and their number is increasing with every year;[59][60] those enzymes include aldehyde oxidase, sulfite oxidase and xanthine oxidase. In some animals, and in humans, the oxidation of xanthine to uric acid, a process of purine catabolism, is catalyzed by xanthine oxidase, a molybdenum-containing enzyme. The activity of xanthine oxidase is directly proportional to the amount of molybdenum in the body. However, an extremely high concentration of molybdenum reverses the trend and can act as an inhibitor in both purine catabolism and other processes. Molybdenum concentrations also affect protein synthesis, metabolism and growth.

In animals and plants a tricyclic compound called molybdopterin (which, despite the name, contains no molybdenum) is reacted with molybdate to form a complete molybdenum-containing cofactor called molybdenum cofactor. Save for the phylogenetically-ancient molybdenum nitrogenases discussed above, which fix nitrogen in some bacteria and cyanobacteria, all molybdenum-using enzymes so far identified in nature use the molybdenum cofactor. Molybdenum enzymes in plants and animals catalyze the oxidation and sometimes reduction of certain small molecules, as part of the regulation of nitrogen, sulfur and carbon cycles.

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